How to Cut a Circle in Wood With a Router

I'm sure a lot of you have heard of making perfect squares on wood  using your saws or routers, but have you ever heard of cutting a perfect circle? While it may seem like an awesome idea for your next woodworking projects, it seems hard to do. Well, it's possible and simple as long as you have the proper practice and use the right tools. So are you wondering about how to cut a circle in wood? Then read on as I show you the perfect way on how to do it with a quality router !

How to Cut a Circle in Wood

I know how difficult it can be to cut curves or circles, especially if it's your first time trying to do so! But instead of ignoring or avoiding any projects that require you to cut a circle from wood, start practicing on how to do it yourself. You'll be able to make the most beautiful furniture or works of art once you have achieved this. And while it may take a bit of time until you get it right, especially when using a router, you'll be proud you took time to improve your woodworking skills even more!

So to help you out by cutting a circle from wood, I'll be showing the excellent way to do so. It's cheap, you can use scrap wood from your workshop, and it only takes half a day of work to achieve it. Again, it takes a bit of time to perfect it, so don't worry if you don't get it right the first time! Keep on trying and practicing, improving your skills.

Before anything else, you'll need to prepare the following:

Tools and Equipment:

Materials:

Now here are the steps to follow:

1. Cutting the Plywood

Remove the router's sub-base so you will know how big the end of your jig should be. After that, cut the plywood's end into a circle that is about the same size as your router's sub-base.

2. Drilling Holes

Drill holes on to the jig's circular end to match the sub-bases holes. You can use the sub-base as a guide will drilling.

3. Screwing the Jig

Screw the circular end of your jig to the base of the router. Make sure that you align the circles on the sub-base, along with the holes that were drilled on your jig.

4. Drilling Pivot Holes

Drill tiny pivot holes on the jig's arm. They should be spaced at about one inch apart.

5. Cut the Circle

Now it's time to use the jib so you can cut a circle. Draw a line on your workpiece, starting from the center until the end of your desired radius. Center the router on top of the radios' endpoint, then drive a nail into the appropriate holes in the jig, which follows the center of your workpiece.

Set the router to the right depth, then make one slow pass through your workpiece. Use the nail as a pivot point and continue to create deep cuts in several passes. In each pass, lower the router a bit.

6. Drill Holes on Block

We'll be using the second jig for cutting circles, which can be made out of scraps from your workshop. This will be attached to your router's sub-base.

Drill holes that are the same size as your dowels in one of the long edges of a 12"x1"x4" wooden block. The holes must be at the same distance as the router's base's diameter.

7. Sand the Dowels

Using the sandpaper, sand the dowel's tips well until it's smooth and ready to use.

8. Add Wood Glue

Put a bit of wood glue in the holes of the wood block. Place your dowels inside the holes of the block, then let the glue dry for a few minutes.

9. Place the Dowels on Router

Lay your dowels through the holes in the sides of your router's base.

10. Cut the Circle

Now it's time to use the jig to cut the wood into a circle! Nail the center of the block to the center of your preferred circle. Then slide your router to the right spot on the dowels. This will match the end point of your circle's radius. Set your router bit to the right depth.

Once it's ready, swing the router slowly and cut through the workpiece. Remember to use the wood block as your pivot point. Continue to repeat this process as many times as needed, lowering the router bit slowly as you make another pass.

Remember to do this slowly and with steady hands, as you wouldn't want to make a mistake and start all over! But do not go too slow, as this may break the wood you're cutting.

Once you have finally cut through the wood, you have a perfect circle to use for your next woodworking projects!

Remember to continue practicing with scrap wood until you get it right. I'm sure that as long as you continue to work on your circles and follow these steps, cutting a circle will be like a reflex to you.

Conclusion

Whether you want to make a beautiful outside corner molding for your home or want to practice cutting squares  and other shapes on wood for your next DIY project, you'll also need to learn how to cut a circle in wood to have a better and easier time with your upcoming woodwork.

I hope that this article on how to cut a circle in wood helped you out! So don't wait any longer and start learning how to cut circles and other shapes with a router today!

If you have any questions or would like to share your tips and experiences on cutting beautiful shapes with equipment like routers, table saws, or even vinyl cutting machines , then comment down below. I would love to hear what you have to think.

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